eal for this type of work by eliminating surface scarring, thereby decreasing the need for grinding the lamination (bullnosing) on the minor diameter edge of a cone.

Accurate conical rolling is further achieved through features such as torsion bar parallelism, as opposed to electronic systems or proportional value systems that merely maintain a theoretical balance. Finite parallelism allows the machine to be adjusted to its full conical tilt and back to parallel in only five seconds.

Matching plate-rolling

Unfortunately, many buyers end up purchasing equipment that lacks the capability and flexibility to meet production volumes and tolerances, simply because they don't understand all available options and considerations.

Between diminishing factory orders and increasing labor and energy costs, companies that use plate metal in their fabricating processes are finding their profit margins increasingly pinched.

Yet, manufacturers must still invest in new production equipment -- whether to replace obsolete equipment or to take advantage of new business opportunities -- in order to remain competitive.

Manufacturers must make careful assessments when evaluating the addition of new plate-rolling equipment. Debt capital is still available to purchase new machinery, but paying back the loan will not yield a satisfactory return on investment unless the equipment adds value to the production.

In an effort to help manufacturers optimize plate rolling operations, 5 key considerations are offered in order to choose a proper plate bending machine.

1. Work with an equipment dealer that is willing to discuss your specific plate-rolling needs

Customers must know the correct questions to ask, in order to get the correct answers. Each manufacturer faces unique challenges, and through systematic querying an astute sales representative can determine exactly what equipment will work best for their process.

Customers need to discuss issues such as inside diameters, material type, tolerances and the desired shape of the finished product. As an example, some products, such as those found in the pressure vessel industry, demand a maximum of 1 percent out-of-round on their diameters or they are considered defective. By using an underpowered plate roller, too much of a barrel effect can render such a product useless and quickly erase any potential profit margin.

Manufacturers must also carefully consider whether they wish to roll conical or parabolic shapes to take advantage of a broader market. Hydraulically operated four-roll machines are ideal for this type of work by eliminating surface scarring, thereby decreasing the need for grinding the lamination (bullnosing) on the minor diameter edge of a cone.

Accurate conical rolling is further achieved through features such as torsion bar parallelism, as opposed to electronic systems or proportional value systems that merely maintain a theoretical balance. Finite parallelism allows the machine to be adjusted to its full conical tilt and back to parallel in only five seconds.

Matching plate-rolling

ent or to take advantage of new business opportunities -- in order to remain competitive.

Manufacturers must make careful assessments when evaluating the addition of new plate-rolling equipment. Debt capital is still available to purchase new machinery, but paying back the loan will not yield a satisfactory return on investment unless the equipment adds value to the production.

In an effort to help manufacturers optimize plate rolling operations, 5 key considerations are offered in order to choose a proper plate bending machine.

1. Work with an equipment dealer that is willing to discuss your specific plate-rolling needs

Customers must know the correct questions to ask, in order to get the correct answers. Each manufacturer faces unique challenges, and through systematic querying an astute sales representative can determine exactly what equipment will work best for their process.

Customers need to discuss issues such as inside diameters, material type, tolerances and the desired shape of the finished product. As an example, some products, such as those found in the pressure vessel industry, demand a maximum of 1 percent out-of-round on their diameters or they are considered defective. By using an underpowered plate roller, too much of a barrel effect can render such a product useless and quickly erase any potential profit margin.

Manufacturers must also carefully consider whether they wish to roll conical or parabolic shapes to take advantage of a broader market. Hydraulically operated four-roll machines are ideal for this type of work by eliminating surface scarring, thereby decreasing the need for grinding the lamination (bullnosing) on the minor diameter edge of a cone.

Accurate conical rolling is further achieved through features such as torsion bar parallelism, as opposed to electronic systems or proportional value systems that merely maintain a theoretical balance. Finite parallelism allows the machine to be adjusted to its full conical tilt and back to parallel in only five seconds.

Matching plate-rolling

plate bending machine.

1. Work with an equipment dealer that is willing to discuss your specific plate-rolling needs

Customers must know the correct questions to ask, in order to get the correct answers. Each manufacturer faces unique challenges, and through systematic querying an astute sales representative can determine exactly what equipment will work best for their process.

Customers need to discuss issues such as inside diameters, material type, tolerances and the desired shape of the finished product. As an example, some products, such as those found in the pressure vessel industry, demand a maximum of 1 percent out-of-round on their diameters or they are considered defective. By using an underpowered plate roller, too much of a barrel effect can render such a product useless and quickly erase any potential profit margin.

Manufacturers must also carefully consider whether they wish to roll conical or parabolic shapes to take advantage of a broader market. Hydraulically operated four-roll machines are ideal for this type of work by eliminating surface scarring, thereby decreasing the need for grinding the lamination (bullnosing) on the minor diameter edge of a cone.

Accurate conical rolling is further achieved through features such as torsion bar parallelism, as opposed to electronic systems or proportional value systems that merely maintain a theoretical balance. Finite parallelism allows the machine to be adjusted to its full conical tilt and back to parallel in only five seconds.

Matching plate-rolling

oduct. As an example, some products, such as those found in the pressure vessel industry, demand a maximum of 1 percent out-of-round on their diameters or they are considered defective. By using an underpowered plate roller, too much of a barrel effect can render such a product useless and quickly erase any potential profit margin.

Manufacturers must also carefully consider whether they wish to roll conical or parabolic shapes to take advantage of a broader market. Hydraulically operated four-roll machines are ideal for this type of work by eliminating surface scarring, thereby decreasing the need for grinding the lamination (bullnosing) on the minor diameter edge of a cone.

Accurate conical rolling is further achieved through features such as torsion bar parallelism, as opposed to electronic systems or proportional value systems that merely maintain a theoretical balance. Finite parallelism allows the machine to be adjusted to its full conical tilt and back to parallel in only five seconds.

Matching plate-rolling

eal for this type of work by eliminating surface scarring, thereby decreasing the need for grinding the lamination (bullnosing) on the minor diameter edge of a cone.

Accurate conical rolling is further achieved through features such as torsion bar parallelism, as opposed to electronic systems or proportional value systems that merely maintain a theoretical balance. Finite parallelism allows the machine to be adjusted to its full conical tilt and back to parallel in only five seconds.

Matching plate-rolling equipment to the specific needs of a manufacturer requires attention to detail. It is imperative that the dealer you work with is willing to sit down with you and discuss the specific needs of your business. There are many issues that need to be addressed, many of which a purchasing manager may not initially foresee.

2. Factor in the properties of the material to be rolled

A metal's temper and yield strength must be matched with the customer's application to correctly determine the specifications of the plate roller. This is especially important since steel characteristics have changed drastically over the past couple of decades. What was once known as mild steel no longer exists.

Even though drawings call for a plate to be rolled down to the same dimensions, a tougher material will require a much higher-rated rolling machine. In absence of such considerations, defects will result and the manufacturer will end up with excessive scrap.

Today's steel is much stronger and requires more strength to bend. Thanks to detailed classifications by the American Society of Mechanical Engineers, countless varieties of steel abound: A36, A516 grade 70, Hardox 400/500 series and AR 200/300 series, for example. And these different steels require varying pressures to roll.

3. Carefully consider bending diameters

All machines achieve precise measurements at 50 percent of the full-rated value. Therefore, given a 1.1 roll geometry, a 3/8-inch machine with a 10-inch top roller can consistently roll 3/16-inch plate to 11-inch ID without any barrel defect.

As a rule of thumb, most machines can roll plate at 1 1/2 times the upper roll diameter. Hence, given a 10-inch-diameter top roll, inside diameters as tight as 15 inches can be obtained. However, new machines that incorporate planetary guides are able to keep approximately 50 percent more area of the plate under bend-pressure during the rolling operation, thereby achieving ratios of 1.1 times the upper roll diameter. This creates a 30 percent advantage on tight diameters.

The tighter